Technical Details
At Valleyhaus, we are driven by a passion for solving the complex engineering challenges that come with revolutionizing home construction. Every obstacle is an opportunity to innovate, and our team thrives on finding elegant, efficient solutions to deliver better, smarter homes. From automating factory processes to optimizing transportation logistics, we approach each challenge with creativity, precision, and a relentless commitment to quality. Our goal isn’t just to build homes—it’s to redefine what’s possible in prefab construction, making high-quality, affordable housing accessible worldwide.
CNC Machine
At the core of Valleyhaus’s innovation is our state-of-the-art automated factory, where cutting-edge technology meets custom craftsmanship. The heart of our operation is a massive CNC machine, spanning the size of a house, capable of cutting materials up to 8 meters by 3 meters with remarkable precision at 2.5 meters per minute. Every machine in our factory operates using custom software designed in-house, ensuring seamless integration and flawless execution. To optimize efficiency, we utilize an automated overhead crane for loading and unloading the CNC machine, minimizing manual labor and maximizing accuracy. This advanced automation allows us to deliver homes with unparalleled precision, quality, and speed.
Inventory
Efficiency starts with organization, and at Valleyhaus, our automated inventory system ensures every piece of material is accounted for and ready when needed. Materials are stored in long linear racking systems, capable of accommodating sheets up to 8 meters in length. Each item is uniquely identified, enabling our automated crane to locate and retrieve the correct material with precision. From massive panels to cabinets and even toilets, everything is meticulously organized within this system. By automating inventory management, we streamline the production process, reduce errors, and maintain the highest level of efficiency in delivering your home.
CLT Panels
The not-so-secret ingredient to our innovative prefab manufacturing is Cross-Laminated Timber (CLT) panels. While they may appear costly at first glance, their large, uniform dimensions make them the ideal material for automation. By building our process around CLT panels, we’ve achieved a revolutionary reduction in labor costs—up to 90%—without compromising on quality. These panels are not only strong and durable but also enable precise, efficient production with minimal waste. CLT technology is the foundation of our ability to deliver high-quality, affordable homes at unprecedented speeds.
Transportation
Transportation has long been a challenge for prefab homes, but Valleyhaus has solved this with smart design and logistics. Each component of our homes is crafted to match the dimensions of standard shipping containers, ensuring compatibility with global transportation networks. By keeping every piece under essential weight restrictions, we maximize shipping efficiency while minimizing costs. This thoughtful approach allows us to ship our homes anywhere in the world, ensuring they arrive ready for assembly without hassle or delays. Wherever you are, Valleyhaus brings precision-built, high-quality housing right to your doorstep.